Designing the Exhaust
Designing exhausts can be laborious commission. Whether you craving To erect your own motorcycle exhaust kits, you desideratum to booty the future to depiction them hold up. Motorcycle exhaust kits are untrue for many at odds kinds of bikes. They are custom styled for additional ability and style. To begin your sketch, obtain accurate measurements of the engine block and exhaust attachment hardware on the bike. Degree the distance from the exhaust opening to the backside of the frame, and then to the rear foot of the bike. Course and map the means of your exhaust perfect carefully for more select results.
Bending the Steel
The hard by action is to chop and bend the steel. For most exhaust systems, you Testament need to adoption 14-gage steel piping that is 1 1/2 inches Broad. The steel conduit is twisted using metal benders. Elementary heat the pipe with a blow torch around the section where the final bend will be made. Then set the pipe into the bender and execute the bend. Use the bender's gages to receive the exact angle of the bend. Carefully grind out the weld with a small angle grinder and abrasive disc. Then get ready to coat and finish the pipes.
Finishing
These are the parts that attach the exhaust to the engine. They are sold at parts stores and made for specific engines. Weld the flanges using a TIG welder or gas welder. Clamp them to the end of the pipes. Start with a tack weld, a short fast weld. Then weld cleanly around the seams using a filler bar if necessary. If you are making your first set of pipes, you should line the pipes up to the bike after each bend to be sure you are making an accurate set. If you do not have a bender, send the pipes to a CNC bender To possess them bent to your specifications.
Welding the Flanges
The final step before coating and finishing is welding on the flanges.Many pipes are coated in a ceramic to protect the metal from the intense heat of the exhaust. This process can be completed by a specialty machining shop. It is a complicated process that you probably won't be able to do Homewards. If you want to chrome your pipes, send them to a chrome shop. Another option is to layer the pipes in carbon fiber. Cut the carbon fiber in strips and lay it on the pipes. Then, using a heat gun, melt and adhere the carbon fiber to the pipes.
