Removing the transfer position in a four-wheel impel vehicle is sometimes essential for repairs or upgrades.1. Remove the guide shaft bolts and drive shafts. The drive shafts are connected to the transfer case via four bolts per shaft, usually 10 millimeters in size, but this can vary for different makes and models. Sometimes the rear drive shaft is a slip-yoke design and will slide right out of the transfer case when the differential end is disconnected.
Although the transaction is not chiefly complicated, it can be tough to advantage access to some of the bolts and linkages in undeniable vehicles. Be prepared to locate aside an unabridged Forenoon or afternoon for the office, and bid To possess a couple of helpers environing for the bulky lifting.
Instructions
There is no special way that a slip-yoke drive shaft goes back in, and as long as the splines line up, it will connect easily.2. Disconnect the transfer case shift linkage and speedometer cable (if applicable). Usually found toward the top or driver side of the transfer case, it is sometimes very difficult to get to, so exercise patience on this step. Different transfer case linkages disconnect in different ways, so it is best to use the owner's manual in conjunction with removal of the linkages. On newer vehicles, there may be electrical solenoids that engage the four-wheel drive system, and these wires will need to be disconnected, as well. The speedometer cable normally just unscrews by hand and is left dangling where it is, but be very careful not to damage it in the process.
3. Remove the transfer case mounting bolts and the transfer case. Depending on the transfer case model, there could be any number of these. Keep all hardware in a container such as a coffee can so it can be found easily later. Transfer cases are heavy, and will require the use of a quality floor jack and at least two people to remove and lower safely it to the ground. Try to keep the transfer case upright so that fluid does not spill out of it. If the transfer case bolts are out but it simply will not budge, it is possible that a bolt has been missed, usually toward the top of the case. Installation is the exact reverse of removal.
